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When you look up the part number of the fastener in your assembly manual, the finish code is the suffix. This chart on page 6 tells you how it was finished:http://www.amkproducts.com/Catalog_PDF/FC-5.pdfand on page 16:http://www.amkproducts.com/Catalog_PDF/403-BC.pdfAMK sells a guide to Ford fasteners which is more indepth than their pdf catalog and it's a worthwhile purchase.Consider buying the hardware from AMK since it's way cheaper than refinishing.
6) Referencing the bracket itself that bolts to the rear housing that also fastens the brake junction & the rear crossover brake line.
7) I beleive there are 4 clamps ( cj car with cooler) one at the return line, one at the pump, 2 on the cooler.
Are you talking about the bracket that loops down and cradles the hard brake line? Natural bare steelPS clamps are galvanized