1964-1/2 to 1966 RALLY PACS - A HISTORY - PART II
(READ AFTER PART I)
FORD PARTS DEPARTMENTOnce an owner had gone through the Accessory, and/or the High Performance Catalogs, his next stop would likely have been his local Ford Dealer.
1965 - After January, 1965, the Parts Counter would have had the 1965 "Only" Parts and Accessories Catalog (single year MPC). When the Parts man would look up the Rally Pac, he would find three listed (picture #11) ; C5ZZ-10B960-B (6cyl, 6000rpm), C5ZZ-10B960-A (8 cyl, 6000 rpm), and C5ZZ-10B960-C (8 cyl, 8000 rpm). Note that the "-A" is in addition to those shown in both the 1965 Accessory Catalog, and in the 1965 High Performance Catalog.
Once the desired Rally Pac was selected, the Parts Counter man would have checked the price. In the Ford List Price Book dated 11/65, he would find that C5ZZ-10B960-B, -C, -D, and -E were each listed at $75.95.
1966 - Starting in January of 1966, the 1966 "Only" MPC was available. When the Parts man looked at this, it shows that two Rally Pacs were available (being "1966 Only", none for 1965 were shown) ; C5ZZ-10B960-E (6 cyl, 6000 rpm), and C5ZZ-10B960-D (8 cyl, 8000 rpm), both for 1966, yet still retaining the C5ZZ prefix. Note that a new suffix, "-E" now appears (picture #12).
Again, after the desired Rally Pac was selected, the Parts Counter man would go to his Ford List Price Book. The one dated 11/66 shows that C5ZZ-10B960-B, -C, -D, -E, -F, and -G were all listed at $74.10 each.
1967 - Once again, starting in January of 1967, a single year MPC, 1967 "Only", was available. Being for only 1967, no Rally Pac was listed. At this point, the Parts man had to rely on the 1966 MPC.
After about February of 1967, the first issue of the 1960-68 MPC was available (initially, this of course only covered up to 1967, later "Changes", Revisions, updated this to cover 1968 models also).
In the 1960-68 MPC, two Rally Pacs are shown ; C5ZZ-10B960-D (for 1965/66 before 2/1/66 with ammeter and oil pressure gauges, 8000 rpm, and C5ZZ-10B960-F for 1966 from 2/1/66, 8000 rpm.
ADDITIONAL INFORMATION The following information is additional to the above, and more applicable to those restoring their car.
Electrical Assembly Manuals -
1965 - For 1965, the Electrical Assembly Manual has 2 pages on Rally Pac's. The first shows the "high profile" typical 1965 type (picture #13). No details in regard to markings on the tachometer face are shown, however, 3 different Rally Pac's are listed. C4ZF-10B944-R (8 cyl) ; C4ZF-10B944-F (6 cyl) ; and C5ZF-10B944-C (8 cyl). Following the "-C" Engineering Number is the note "Hi-Performance". However, based on what we have seen above, I believe we can say that the one noted "6 cyl" is 6000 rpm, and one of the ones noted "8 cyl" is 6000 rpm and the other is 8000 rpm.
The second sheet (picture #14) in the 1965 Electrical Assembly Manual (page E5-8617-2) on Rally Pacs, shows an illustration of the "low profile" type. Again, nothing specific is shown in regard to the tachometer printing. Engineering Numbers of 3 Rally Pacs are listed ; C5ZF-10B944-JW (8 cyl, 6000 rpm) ; C5ZF-10B944-HW (6 cyl, 6000 rpm) ; and C5ZF-10B944-GW (8 cyl, 8000 rpm). Following the "-GW" Engineering Number we once again see the note "Hi-Performance".
Interestingly, unlike the pages in the 1966 and 1967 Electrical Assembly Manuals, those in the 1965 do not have drawing dates (or Revision dates) noted. However, on page E5-8617-2 that shows the "low profile Rally Pac, is the note "1965 1/2 Models". This recognizes the addition of the "GT" and "Interior Decor" Options, which require the "low profile" Rally Pac in order to have an unobstructed view of the gauges.
1966 - In 1966, there is only one sheet (picture #15) in the Electrical Assembly Manual for the 1966 Rally Pacs ; sheet E6-8617-1. This sheet is dated 7-7-65 and has the note "Supersedes 4-8-65" (which one would think is most likely sheet E5-8617-2 noted in "1965" ; however, that sheet already notes that item 1 on that sheet is C7ZF-10B944-JW,-HW, and -GW, which is shown as the reason for the revision on the 1966 sheet, having been revised from "-JW, -HW and -DW).
Ford O.S.I. Catalogs -
These are catalogs that Ford issued, initially once a year or less, but starting in 1962, at least twice a year, usually in January and July. These OSI (Obsolete - Superseded - Interchange) catalogs listed the disposition of existing parts, by Part Numbers. If the Part Number wasn't listed, then this usually, but not always, meant that it was still available. Part Numbers were designated as either "NR" (Not Replaced - Obsolete), "R/B" (Replaced By - Superseded), or "mw" (Mix With - Interchange). A "sample" page from the July 1967 OSI Catalog is shown in picture #16.
These descriptors are fairly evident ; "NR" means that the exact part has been discontinued. "R/B" means that either the original part has had some minor revision (designated by a change in the suffix - -A to -B, to -C, etc.), or that a newer part (and sometimes an older part) has been found to appear almost identical, and perform, or better perform, the same function, "mw" means that the original part can be replaced by a part that may not even appear the same, yet will perform the same function as the original part.
These ongoing parts dispositions are why, when looking for a part for your restoration that is either identical, or at least as close to Factory as was available, one needs to use a Parts and Accessories Catalog (MPC) that is as close to the year one is restoring. For example, there were single year Parts and Accessories published for each year from 1958 through 1967 (possibly later, but I don't have any later than 1967). As these were all printed in January of the Model year, even then I have found changes in a part's disposition that occurred between the Model year introduction and January. I have seen this in my 1957 cars, as well as in my 1966 and 1967 Mustangs. And of course, any dispositions that occurred after January of the Model year, would not appear in the single year MPC's.
This is where the OSI catalogs can be helpful. For a part in question, that part can be looked up in the OSI catalog to see if it was replaced by some other part, or if there has been a revision to an existing part (change in suffix). Likewise, the part in question can be "reverse-engineered" ; the part in question can be looked up in the "Disposition" column, and see if it had replaced an earlier Part Number. Obviously, the OSI won't tell exactly when the change occurred, but will give you a range ; ie, between July 1966 and January 1967, etc. Unfortunately, Ford wasn't always "johnny on the spot" in posting these changes in the OSI catalogs, as I have found some that showed up in a January MPC, but didn't show up until the next January's OSI catalog. Nonetheless, they are another "tool" for us to use.
That all being said about the history and use of OSI catalogs, back to our specific "case at hand" ; Rally Pacs. Following are summaries from an OSI from each of the years 1964 through 1969, specifically addressing Rally Pacs :
Jan 1964 - No listings
July 1965 - Shows that C5ZZ-10B960-A was R/B C5ZZ-10B960-C
July 1966 - Same as 1965 ; no additional dispositions.
July 1967 - Once again, shows that C5ZZ-10B960-A is R/B C5ZZ-10B960-C, but in addition, shows that C5ZZ-10B960-C is "NR".
Additionally, C5ZZ-10B960-E is shown as "R/B" C5ZZ-10B960-G, which in turn is shown as "NR".
July 1968 - C5ZZ-10B960-B, -C, and -G are all shown as "NR".
July 1969 - C5ZZ-10B960-B, -C, -D, -F, and -G are all shown as "NR".
SUMMARY/ CONCLUSIONSBased on all of the information presented above, one can make the following statements/ conclusions/ assumptions :
1) At the time that the 1964-1/2 Mustang was introduced (April 1964), there were 3 "high profile" Rally Pacs available :
C5ZZ-10B960-A (6000 rpm for 8 cylinder)
C5ZZ-10B960-B (6000 rpm for 6 cylinder)
C5ZZ-10B960-C (8000 rpm for 8 cylinder)
2) By the time that the 1965 Models were actually introduced, the 6000 rpm, 8 cylinder Rally Pac had been discontinued and replaced by the 8000 rpm version ("-C").
3) With the mid-year introduction of the GT and the Interior Decor Option (both shown in the 1965 Sales brochure dated 4/65), the "low profile" Rally Pac also was available. These had Part Numbers of C5ZZ-10B960-D (for the 8000 rpm, 8 cylinder), and C5ZZ-10B960-E (for 6000 rpm, 6 cylinder).
Both the 4/65, 1965 Sales brochure and the 8/65, 1966 Sales brochure show the "low profile" Rally Pac with numerical markings every 500 rpm.
4) A look at the 1966 High Performance Catalog (which has no exact date, only "Copyright 1966"), shows several interesting items ; first, the "high profile", 6000 rpm, 6 cylinder Rally Pac (C5ZZ-10B960-B) is not listed (this could possibly be because this is a High Performance Catalog, and 6 cylinders were not considered "High Performance" ; this is most likely the case since this does appear in both of the Ford List Price books dated 11/65 and 11/66). Secondly, and probably most interesting, is that 3, "low profile" Rally Pacs are listed :
C5ZZ-10B960-D (Before 2/1/66, 8 cylinder with indicator lights)
C5ZZ-10B960-G (From 2/1/66, 6 cylinder with indicator gauges)
C5ZZ-10B960-F (From 2/1/66, 8 cylinder with indicator gauges)
5) In looking at the 1960-68 MPC (page dated June 1968), it shows that only 2 Rally Pacs were available, and both noted for 289's :
C5ZZ-10B960-D ("8000 rpm Before 2/1/66 ; Black, Paint to match. Use on vehicles with ammeter and oil pressure gauges".
C5ZZ-10B960-F ("8000 rpm From 2/1/66 ; Black, Paint to match. Use on vehicles with ammeter and oil pressure gauges".
6) Finally another look at some of the later OSI Catalogs (remembering that many times listings lagged the part's actual disposition).
July 1967 - This reiterates that C5ZZ-10B960-A was Replaced By C5ZZ-
10B960-C, but in addition, shows that sometime between July 1966
and July 1967, C5ZZ-10B960-C was designated "NR", and that
C5ZZ-10B960-E was Replaced By C5ZZ-10B960-G, and that
subsequently, C5ZZ-10B960-G was designated as "NR.
July 1968 - This reiterates that C5ZZ-10B960-B, -C and -G have all been
designated "NR".
July 1969 - This now shows that besides the ones shown in the July 1968
OSI Catalog, C5ZZ-10B960-D and -F have been designated as "NR".
Thus, somewhere between July of 1968 and July of 1969, no Rally Pacs were available as Service Parts (other than what a Dealer may have on its Parts shelves, of course).
Now, in getting back to the OP's initial question about the numerical markings on the "low profile" tachometers, based on the above, I believe we can say that the "low profile" tachometers before 2/1/66 (C5ZZ-10B960-D, 8 cylinder, 8000rpm) and C5ZZ-10B960-E (6 cylinder, 6000 rpm) were numerically marked every 500 rpm, and after 2/1/66, the "low profile" tachometers (C5ZZ-10B960-F, 8 cylinder, 8000 rpm and C5ZZ-10B960-G, 6 cylinder, 6000 rpm) were numerically marked every 1000 rpm.
While I have no pictures, TSB, Special Service Letter, etc. to confirm this, I see no other reason for the change in the suffixes of the Part Numbers.
As was mentioned earlier in this thread, the only "real way" to confirm this is to find NOS examples which have their Part Numbers or dates printed on them.
I hope this "exercise" is of some help. If nothing else, it should show how one "simple" part can become so complex.
Bob