Author Topic: Autolite 4100 Carburetor Gasket  (Read 9192 times)

Offline 67gtasanjose

  • Hero Member
  • *****
  • Posts: 5093
  • "Take the MUSTANG PLEDGE"
Re: Autolite 4100 Carburetor Gasket
« Reply #15 on: January 18, 2017, 04:37:03 PM »
... I'd like to work with a local shop if I can find a competent one.

They are out there, probably about 65 years old, guys who cut their teeth on these old carbon-tuners. I agree, there are too many kids who only learned on fuel injected cars who really cannot tune the older beasts...but I bet some of their Daddy's can ;) Smog shops that certify for the State (wherever you might live) ought to know of somebody nearby I would think.
Richard Urch

1967 (11/2/66, S.J.) GTA Luxury Coupe, 289-4V w/Thermactor Emissions, C-4, Int./Ext. Decor +many options

2005 (04/05) GT Premium Convertible, Windveil Blue, Parchment Top w/Med. Parchment interior,  Roush Body Appointments

Offline markb0729

  • Sr. Member
  • ****
  • Posts: 480
  • South Jersey
Re: Autolite 4100 Carburetor Gasket
« Reply #16 on: January 19, 2017, 12:58:46 AM »
I recommend getting the Standard Motor Products kit p/n 361D. RockAuto has it for $19.75 using the 5% discount code you can find on the web.

The Standard Motor Products (Hygrade) kit, Mike's kit, the $50 "High Grade" kits on eBay, Etc. Etc. are ALL rebranded Walker Product parts in one form or another. What I mean by that is the Ebay kits are dumped out of SMP (Hygrade) boxes with $20 markup. SMP purchases individual components from Walker and makes up their own kits. Yes, I've verified this with SMP.

Thanks for the recommendation on the rebuild kit.  It looks decent.  I'm going to pick one up.  It looks like a power valve is included in the kit.  Would you happen to know what size?

The Fel-Pro 1901 mounting gaskets are not concours correct by any means, but are extra thick and seal.

I'll give this gasket a shot.

A big cause of "stumbles" I have found are from primary jetting too low. For example on the C5ZF-C the #49 primary jets do not cut it with modern fuel and a mild cam (262/270 duration). You really need to be at #50 minimum or #51. It is even more of a problem if you're running the generic 7.5 Hg. power valves from the rebuild kits. Ford used a stock 8.5 Hg power valve (on the '65 1.08 and 1.12 HiPo) that came in sooner (when vacuum drops to 8.5 Hg, versus 7.5 Hg). I was buying 8.5 Hg. power valves from Quadrajetparts, but they phased out the kind that I liked that fit well (snout had good clearance in hole) and now they appear to just be selling the Holley brand with snout that cuts it damn close to hole wall.

Now we're talking, just the sort of info I was looking for.  The carburetor currently installed is a C5ZF-D.  Primary jets are #49.  Secondary jets are #58.  I'll pick up a couple of #50 and #51 primary jets and a 8.5 Hg power valve if not the size included in the SMP rebuild kit.  Do you think the #58 jets are good for the secondary jets?  I have a pair of #59 secondary jets I can install if need be.

I have a really mild Comp Cam P/N 31-215-2 installed in the engine.  The duration is 252/252  The full specs for the installed cam are in the attached picture.  Let me know if you think this cam would change anything with respect to the jetting you mentioned above.

As far as what runs best...

The C5ZF-C, Change Level C (5EC dated) I'm selling was the best running 64/65 1.08 out of about twelve C5ZF-C/-E carbs I experimented with. Next best was another Change Level C, Next best was a -E Change Level B (5CB dated). So what I can confidently tell you is the later the revision generally speaking the better the carb. will run!

For 1.08 C5ZF carbs missing original tags, if you look at the base mold dates (on very bottom) I've found the "9-1-64" mold dates generally always run better than the "7-17-64" and "7-27-64" mold dates. I've seen the 7-64 dated bases with tags up to 1965 Change Level B; I've never seen an original tagged 1965 Change Level C with the 7-64 base mold, just 9-64. Therefore I like the 9-64 bases better from a run standpoint.

I have never researched this in depth (and have no plans to), however I suspect the big or small numbers (one or other) on the bottom of the booster venturi may also indicate booster revision since the boosters out of a 1969 HiPo service replacement C6ZF-C seemed to be higher than the '64/'65/'66 factory assembly line HiPo carb boosters I looked at the bottom of. Just a suspicion.

Both of the rebuilt Autolite 4100 carburetors I have tried are the C5ZF-D model (car has an automatic transmission).  Tags are missing on both carburetors so I don't know the date codes or change levels.   I don't see a date stamped on the foot of the first carburetor (picture below), that seems odd.  It does have the hot idle compensator in the air horn.  Wasn't the hot idle compensator phased out on later revisions?  The second carburetor, which is installed on the car now, has 9-1-64 stamped on the foot so based on what you said, I'll focus on tuning this Carburetor.

Everyones help is much appreciated!  Thank you.
65 Dearborn Built Fastback
Approximate Build Date, September 2, 1964
289 4V, C4, PS, PB, No A/C

Offline markb0729

  • Sr. Member
  • ****
  • Posts: 480
  • South Jersey
Re: Autolite 4100 Carburetor Gasket
« Reply #17 on: January 19, 2017, 10:27:38 AM »
Looks like the first carburetor may be a bit of a Frankencarb.  I'll put that one aside for the moment.  Anyway, I took the air horn off the Frankencarb and noticed that there is a brass clip installed on each opening of the pathway that connects the primary and secondary fuel bowls.  The clips appear to act as a baffle to prevent a sudden transfer of fuel between the primary and secondary fuel bowls.  I can post a pic tonight.  The 4100 that's installed now on the engine with the date of 9-1-64 on the foot did not have these clips.  Should I put them on?

I'll gather up all the parts I need, set up the carburetor and see if I can get it dialed in.  Hopefully it will take care of the miss.  I suspected it was running a bit lean.  Hope this works.  If not I'll still have learned a bunch!

65 Dearborn Built Fastback
Approximate Build Date, September 2, 1964
289 4V, C4, PS, PB, No A/C

Offline jwc66k

  • Hero Member
  • *****
  • Posts: 7346
Re: Autolite 4100 Carburetor Gasket
« Reply #18 on: January 19, 2017, 12:22:05 PM »
They're baffles, and they're required. A lot (two words) of 4100 seem to lose them in rebuilds.
Jim
I promise to be politically correct in all my posts to keep the BBBB from vociferating.

Offline jwc66k

  • Hero Member
  • *****
  • Posts: 7346
Re: Autolite 4100 Carburetor Gasket
« Reply #19 on: January 19, 2017, 12:30:32 PM »
Thanks for the recommendation on the rebuild kit.  It looks decent.  I'm going to pick one up.  It looks like a power valve is included in the kit. 
What's not included in 4100 rebuild kits is the secondary vacuum actuator diaphragm. Be advised that there are two types. I think the change over date is around the intro of the 65 model year. Another thing to be careful about is the check ball in the secondary vacuum activation circuit. It's 0.125 in dia, located in the passage at the top of the secondary vacuum chamber that angles down.
Jim
I promise to be politically correct in all my posts to keep the BBBB from vociferating.

Offline jwc66k

  • Hero Member
  • *****
  • Posts: 7346
Re: Autolite 4100 Carburetor Gasket
« Reply #20 on: January 19, 2017, 04:47:00 PM »
The 361D kit does have the secondary vacuum diaphragm along with replacement plastic arm/clip.
What's not included in 4100 rebuild kits is the secondary vacuum actuator diaphragm.
Then let me rephrase my statement - "Some 4100 rebuild kits do not have the secondary vacuum actuator diaphragm".
The 361D kit does have the secondary vacuum diaphragm along with replacement plastic arm/clip.
Most of the metal arms have been switched out to the plastic arms and corresponding diaphragms (bottom picture) that you find in the 361D kits.
This would be considered non-concourse by some.
Jim
I promise to be politically correct in all my posts to keep the BBBB from vociferating.

Offline markb0729

  • Sr. Member
  • ****
  • Posts: 480
  • South Jersey
Re: Autolite 4100 Carburetor Gasket
« Reply #21 on: January 20, 2017, 12:15:57 AM »
Thanks guys good info!  I'll be ordering carburetor parts this weekend.

Edit:  Oh yea, I called Standard Motor Products to find out what size power valve was in the 361D carburetor kit and the guy said it was 6.5Hg to 9.5Hg?  I questioned this and said it should be a single value and he repeated himself.  He seemed to be annoyed that I was questioning him so I left it at that.
« Last Edit: January 20, 2017, 01:33:15 AM by markb0729 »
65 Dearborn Built Fastback
Approximate Build Date, September 2, 1964
289 4V, C4, PS, PB, No A/C

Offline markb0729

  • Sr. Member
  • ****
  • Posts: 480
  • South Jersey
Re: Autolite 4100 Carburetor Gasket
« Reply #22 on: January 20, 2017, 02:26:25 PM »
I just called SMP (718)392-0200 to get a straight answer and they verified it as a 7.50 Hg.

Thanks for calling SMP.  It sounds like you may have spoke with the right person.  I'll order an 8.5Hg power valve.
65 Dearborn Built Fastback
Approximate Build Date, September 2, 1964
289 4V, C4, PS, PB, No A/C