Hi guys, I'm fighting a weird issue on my '67 coupe, and I'm literally out of ideas. When I bought this car, the driver's side door window was aligned horribly. It rolled up and down fine, but the back of the glass stuck out noticeably compared to the quarter glass when the door was shut.
I'm trying to get the issue corrected before we take this car to Myrtle Beach for Mustang week next week. I've recently had the vent window assembly out, and, since it had a really bad wind leak where the vent window frame sealed to the a-pillar weatherstrip, I figured the vent window assembly adjustment was what was throwing the rest of the window alignment off. While I had the door panel off, I noticed the driver's side vent window assembly had been replaced, and I figured whoever did the replacement didn't take the time to line things up properly.
I thought it would be fairly straightforward to slide the whole vent window assembly forward towards the front of the car, which would then allow the door glass to come forward as well. So far, that hasn't happened. I've got the vent window assembly moved up as far against the roof weatherstrip as it will possibly go, but I still don't have enough movement in the door glass to keep it from contacting the quarter window as the door closes.
Here's what I'm dealing with.
Picture 1:I could sort of see where the door glass had ridden up and down in the front track over the years, and I used that as a baseline of how much the window needs to come forward. I took tape and and ran a length up the window, avoiding the areas that had obvious wear from riding in the track. I figured that would give me a basic measurement of how far the window was off. As you can see, it needs to come forward a good bit just to get back to where it was at the factory (Getting the edge of the tape back in the division bar would get me pretty close to factory alignment).
Picture 2: a closer shot of how far forward the glass needs to come:
Picture 3: a picture of the problem from the outside. In this picture, it looks like the window needs to tilt upward. The problem is, I'm against the roof weatherstrip already with the vent window frame; I can't tilt it any more to get any adjustment. The door has a tiny amount of sag, but nothing enough to cause this kind of problem. The quarter window is absolutely as far back as it will go against the roofline.
Picture 4: if I forcefully pick up on the door as hard as I can, I can get it to close, as seen here. But even like this, the door glass is all over the quarter glass. It just barely fits.
Picture 5: a picture of the passenger's side for comparison. Even though this side has been in an accident in the past, it still lines up fine. Since the driver's side is accident free, I can't figure out how the alignment is that far off.
This is with accident-free panels (as far as I can tell, at least looking inside the quarter and door), and all of the panels and the glass are original to the car. The vent window frame has been replaced, but while I had everything apart, I verified with the part number that it is a correct '67 frame. Thanks for any help!!!