Author Topic: Roof Repair  (Read 1627 times)

Offline koski19

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Roof Repair
« on: August 07, 2013, 01:00:34 AM »
Today, I received one gallon of Mastercoat metal prep and rust remover. Since my compressor is down for a pressure switch I turned my attention to the roof of my 66 coupe. Originally, this coupe came with a vinyl top from the factory. When it was removed I believe there was no prep of the metal before the roof was painted. The rust is terrible. I also purchased a chamois and a spray bottle. After filling the spray bottle I wiped the area off with thinner to remove any residual contaminants. I then soaked the chamois in a can of rust remover, sprayed a small area and applied the chamois soaked with the rust remover. I let it sit for 30 minutes, removed and took my grinder with a stiff wire wheel to the roof. The rust started disappearing. I then laid the chamois back on the area I cleaned for another 30 minutes. Keeping the area wet. I removed the chamois and wire brushed and sprayed the area to keep it wet.
You can see the difference in the photos. The pitted areas the rust has lifted out or is lifting out. As per the instructions, once the area is clean, wet the surface area and with a clean cloth wipe dry immediately. After it is dry a zinc phosphate coating will form over the surface in a grey haze. If no grey haze repeat the procedure. I attached a few before and after photos. So far, I'm pretty happy with the results. Mastercoat can be found at the following link: http://www.masterseriescoatings.com/index/

Jeff

Offline koski19

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Re: Roof Repair
« Reply #1 on: August 10, 2013, 06:13:01 PM »
Update: The roof received its first coat of Silver....2 coats to go.

jeff

Offline Turnbacktheclock

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Re: Roof Repair
« Reply #2 on: August 15, 2013, 08:57:18 PM »
You have a hell of a dome light in your coupe.   :)


Offline koski19

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Re: Roof Repair
« Reply #3 on: August 16, 2013, 08:59:36 AM »
LOL!...the older I get seems I need more light to get things accomplished. ;)
That roof has been sanded now with 220 and is ready for the final coat of silver rust inhibitor.
I'll then use filler to smooth out the roof and ready for paint.

Jeff

Offline koski19

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Re: Roof Repair
« Reply #4 on: August 20, 2013, 08:00:20 AM »
Update: I finished sanding the roof with with 220 and now laid the filler. Once dry I knocked it down with a DA and 80 grit then finished by
hand with a long-board and 180 (220 wasn't available). The green/gold areas are the pitting that got filled and the dark/light grey is the Silver
primer/rust inhibitor. I'll spray another coat of silver today and the roof should be well sealed from future rust/corrosion and ready for a coat of primer.

Jeff

Offline koski19

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Re: Roof Repair
« Reply #5 on: August 21, 2013, 07:50:23 PM »
Today, I finished up the roof on my Mustang. You can view the before and after photos attached to this thread.
I think it's ready for the new vinyl top when the time comes.

Jeff