Author Topic: Rear axle seal trouble  (Read 1706 times)

Offline ruppstang

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Rear axle seal trouble
« on: September 04, 2018, 11:24:21 PM »
I have installed a dozen or more 67-68 rear axel seals the last few years. I needed top replace one in our unrestored 68 C code HCS so I removed the axel and seal as usual. When I tried to start the new seal in to the housing by taping around the edge and could not get it started in. After many tries it finally started  in but was so tight I ended up deforming it and had to pull it out. Second attempt I made a oak block just smaller than the seal and had to drive it in with a two pound sledge hammer. I was not happy with it but hoped it would be ok. Well it was not ok, I found it leaking again.

The original seal was a C7 number so I do not think it had ever been changed. I purchased two more National seals today and am ready for round three.
Anyone have any thoughts as what is wrong?     
« Last Edit: September 05, 2018, 09:22:18 AM by carlite65 »

Offline mtinkham

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Re: Rear axle seal trouble
« Reply #1 on: September 05, 2018, 01:16:52 PM »
You might consider putting the seal in the freezer. This may shrink the metal enough for a better fit. The rubber may be more brittle, so watch out for that.

You could measure the seal housing to ensure roundness is not a problem. I'm sure you've inspected for burrs and deformation.

Good luck...full disclosure...I've never attempted the above.
1967 S-code Fastback, GT, 3-speed manual, Metuchen, Scheduled 04-21-1967 - Actual 04-25-1967

Offline 67gtasanjose

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Re: Rear axle seal trouble
« Reply #2 on: September 05, 2018, 01:41:37 PM »
I usually make seal installers with a large 1/2" drive or larger socket, BARELY undersized to the bore (or seal) and using an extension bar (as a handle) pop it it with a SOLID smack of a good dead-blow, careful to hold everything centered.
Richard Urch

1967 (11/2/66, S.J.) GTA Luxury Coupe, 289-4V w/Thermactor Emissions, C-4, Int./Ext. Decor +many options

2005 (04/05) GT Premium Convertible, Windveil Blue, Parchment Top w/Med. Parchment interior,  Roush Body Appointments

Offline Brian Conway

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Re: Rear axle seal trouble
« Reply #3 on: September 05, 2018, 02:15:29 PM »
I've wackered up a couple of these seals myself.  Mostly on my 69 car and at $10 plus each adds up.  I measure the seals to make sure nobody got the wrong ones and then I borrow the correct tool from a friend.  Works better than a socket and applies the pressure more evenly.  Still subject to failure if done incorrectly.  Brian
5RO9A GT  4 Spd Built 5/29/65
9TO2R SCJ 4 Spd Built 9/19/68
Owner Driver Mechanic
San Diego, Ca.

Offline ruppstang

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Re: Rear axle seal trouble
« Reply #4 on: September 06, 2018, 09:24:57 AM »
Thanks for the tips, I'll let you know how round three goes. BTW I could not believe that the seals I bought were $17 each.

Offline 67350#1242

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Re: Rear axle seal trouble
« Reply #5 on: September 06, 2018, 12:22:03 PM »
Marty, curious if the original was made of leather?   When I changed out originals in my 67 coupe a couple yrs ago they were.  Think the leather dries out when parked for extended time and starts to seep.  I wonder if soaking in oil would cause to expand and reseal - but kind of hard to remove without some damage.
Kurt.
67 Coupe SJ 11/16/66
67 GT350 SJ 2/01/67

Offline mtinkham

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Re: Rear axle seal trouble
« Reply #6 on: September 06, 2018, 01:16:54 PM »
you could jack the car up on one side to send gear oil "down the pipe".
1967 S-code Fastback, GT, 3-speed manual, Metuchen, Scheduled 04-21-1967 - Actual 04-25-1967

Offline ruppstang

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Re: Rear axle seal trouble
« Reply #7 on: September 26, 2018, 03:45:26 PM »
Ok problem solved. The issue was a incorrect seal. Two different parts suppliers came up with the wrong seal. I still had the original C70W-1177-L which measures about .050 smaller than the one the computer said fit the application. Today I had them cross check the C70W-1177-L # and they found a 9569S that I had installed in five minuets. Darn computers!

BTW the original seal was not a leather seal.   

Offline 67gtasanjose

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Re: Rear axle seal trouble
« Reply #8 on: September 26, 2018, 06:23:31 PM »
Today I had them cross check the C70W-1177-L # and they found a 9569S that I had installed in five minuets. Darn computers!

BTW the original seal was not a leather seal.

I put these in my 67 8-inch (same as 9-inch). Bought by application at the local O-Wow-ey's (O'Reilleys). ...and mine had leather seals originally.
Richard Urch

1967 (11/2/66, S.J.) GTA Luxury Coupe, 289-4V w/Thermactor Emissions, C-4, Int./Ext. Decor +many options

2005 (04/05) GT Premium Convertible, Windveil Blue, Parchment Top w/Med. Parchment interior,  Roush Body Appointments